General information

Maximum and minimum order quantity of parts

We usually carry out orders for small or medium series of products, consisting of 1-500 pieces of parts. The higher the quantity, the lower the price per unit, so larger orders are always more economical. Of course, if you only need one part, we will make only one part. If you need one part and urgently, we will try to make that saving part urgently. After all, it happens that due to the lack of one small detail, the entire production workshop starts and stops. Do you have an emergency that is not on the schedule? Contact us. We will try to help - it's so good to make our customers happy! We don't just make parts, we also repair them. Our machines are not only capable of "baking" new parts, but also repairing/restoring old ones, as well as producing prototypes.

How long will it take to receive your details?

We usually fulfill orders within no more than 20 working days after signing the service contract. If the customer wants to receive their order faster, that is also possible. The production time is highly dependent on the amount of orders already available and in progress, the material supply schedule and the batch size.

Part materials: what do we make them from?

The most popular materials are aluminum, metal, plastic. The properties of each material are different, so when working with them, you need to know certain nuances. Aluminum is soft, light, heat-resistant, and easy to work with. It does not rust and works well with other materials. The metal is cheaper than aluminum, but it is more difficult to process because it is strong and strong. Unfortunately, this material requires corrosion protection - painting or a special protective chemical layer. Plastic is also a material often used for various details. It is easy to form, light, rust-proof, moisture-proof, can be in different colors, etc.

What does the final price depend on?

The final price is determined by: the complexity of the part; requirements for detail dimensional accuracy, surface cleanliness, geometry; price of the material from which the part is made, hardness, elasticity of the material, necessity of using specific processing hands, batch size (quantity of parts). The prices of parts are also related to design, programming, machine alignment. This part of production consumes the same resources for both 1 and 500 parts. Therefore, it is always more economical for you as a customer to order as large a quantity as possible. We recommend that it be at least 10 units.

How to take back manufactured parts? How to take back manufactured parts?

We perform detailed CNC milling in Vilnius, but orders are accepted from all over Lithuania and from other countries. We send the details, and the shipping price depends on the distance and the urgency of the order.

Smart use of material residues

The principles of sustainability are confidently making their way into various areas of production. We also always try to think through all our activities in such a way as to create as little waste as possible (by the way, we also save both our own and our customers' costs). We never throw away material scraps, as long as there is an opportunity to use them for smaller orders, and we recycle all unused waste.

CNC Turning

A CNC machine is a device that is controlled by a computer according to programs set by the operator. Turning takes place by rotating the workpiece around its axis and touching it with tools (knives) that cut/remove unnecessary parts of the material. This creates the desired shape that is round and symmetrical. After stopping the rotation, a separate active tool forms the required non-symmetrical parts. Turning services are supported by modern Japanese OKUMA LB15 CNC machines (the OKUMA brand is one of the most expensive CNC equipment manufacturers in the world) and newer, highly accurate Doosan LYNX 2100 LYB and Doosan LYNX 2100 LMB with active tools that provide more opportunities. These tireless and especially loving "employees" are simply obsessed with precision and are just waiting to "chew" metal or plastic and create parts that meet the expectations of our customers. Cylindrical, conical, spherical, shaped parts are produced from metal or plastic by CNC turning, and their end flat surfaces are processed.

Modern equipment ensures speed and accuracy. CNC lathes are modern modern equipment that, according to the measurements determined by the computer program, turn out extremely precise parts from plastic, metal or other materials. The parts produced according to the same software task are maximally accurate and identical. Metal parts are stronger, but plastic parts are lighter. The choice of material depends on where they will be used.

You receive from us precise CNC (computer numerical control) parts turning works in small or medium series for the implementation of your projects. We also accept single orders and produce prototypes.

CNC Milling

Milling is one of the methods of mechanical processing of materials, when the work tool (mill) rotates to cut a chip of a predetermined size from the surface of the workpiece to be processed. During milling, the surface of the workpiece can be smoothed, grooves of various shapes, depths and profiles can be cut in it, slopes and shaped surfaces can be formed.

CNC is an abbreviation of the English word combination computer numerical control. Well, CNC milling is the production of various parts with milling machines, which are controlled by a computer according to the assigned programs. Various materials can be processed in this way: plastic, wood, metals, etc. i.e. The two main advantages of such part production are speed (up to 20000 mm/min.) and accuracy.

Even more benefits:

• details can be processed to a set depth;

• workpieces of large thickness can be cut;

• tools of different sizes and types can be used for cutting;

• it is possible to process various materials (plastic, wood and materials made from it, various metals, etc.) by choosing the right tools for each of them, thus obtaining maximum productivity and quality;

• both simple and extremely complex parts can be produced, working in both 2D and 3D formats;

• the details are cut very precisely;

• the cost of parts produced in this way is greatly reduced;

• an unlimited number of identical parts can be produced;

• it is possible to produce both technical and decorative parts needed for the most diverse areas: advertising production, furniture industry, interior decoration, plumbing, food production equipment, etc.

All these advantages determined that CNC milling is currently one of the most popular methods of metal processing.

How does CNC milling work?

Preparation stage. It is significant, responsible and the longest part of parts production. The operator uploads the program prepared by the technologist according to the drawing (the file sent by the client) to the machine controller, collects the necessary tools, fixes the material blank, and sets the zero point of the blank. All this can take half an hour or even several hours, depending on the complexity of the final product.

Cutting out the part/s. At this stage, the operator is no longer directly involved, as the machines simply work according to the program assigned to them. It can take from a few minutes to several tens of hours - it all depends on the complexity of the product.

What kind of milling services do we offer?

Most often, the shape of the milled part is close to a rectangular parallelepiped, cylinder or sphere, but it is also possible to form parts with complex three-dimensional surfaces. The initial contour of the workpiece is obtained by casting, stamping, cutting (it depends on the material from which the part is made). The dimensions of the parts are also very diverse: from a few to several hundred millimeters (however, they cannot exceed the dimensions of the working area of ​​the machine and the maximum mass of the workpiece).

Companies producing equipment for the food industry, transport, laboratories, car manufacturing, robotics, etc. cannot be imagined without such precisely milled details. i.e. By the way, the parts of our beloved CNC milling machines were also once milled in similar machines.

CNC parts: their design and production

The parts are designed and manufactured in our workshop

We design and manufacture various products from metal and plastic. We specialize in the production of elements requiring high precision for automatic and robotic production, processing lines and conveyors. The most precise tasks and various materials are bitten by ultra-high-precision CNC machines. The most popular production of metal and plastic parts, but other materials can be used.

Parts requiring different production processes and technologies are produced in several stages

Complex parts are produced using different technologies. For example, a part may be initially cast and then transferred to another machine for milling. Also, the workpiece can be laser-cut first, then milled, and then sanded with abrasive grains. All these production steps must be carried out in the correct, predetermined sequence and under control.

How does CNC part design work?

According to the part sample, when the available part is measured very precisely, its drawings are made, and a computer model is created. This method is called reverse engineering. According to the given task and description. If there is no description, and there is no possibility to bring the part to us (it cannot be disassembled), we will travel to inspect and measure it ourselves.

How quickly is the product design prepared and the product itself manufactured?

In CNC machines, parts and other details of various devices are born very quickly, but the entire duration of design and production depends on the complexity and on the availability of our machines. So everything can take from one hour to several weeks.

Is it possible to produce only one part (prototype) and how much does it cost?

Yes, of course we make both one and more. We can design a 3D computer model of the part, provide drawings in 2D version. We produce prototypes for testing according to the project. The price depends on the complexity. Of course, the production of one part will always be more expensive than two of the same.

What if we do not have the necessary processing tools for the production of a specific part?

Even so, your part will be precisely manufactured. We cooperate with many partners, so with their help we can perform practically all possible material processing operations: milling, turning, wire cutting, water cutting, laser cutting, plasma cutting, electroerosion cutting, grinding, anodizing, welding, bending, etc.